Aerospace

Accelerating time to market by 50%

Sustainable marine powertrain installed in a boat to enhance efficiency and reduce emissions.

Background

Windracers ULTRA is the world’s most accomplished long-distance unmanned aerial vehicle (UAV). With a payload of more than 150kg, and a range of 1,000 km, ULTRA provides essential support to remote locations and disaster zones that only aircraft can reach. Examples include reconnaissance and resupply in Ukraine, geological and wildlife surveying in Antarctica, parcel delivery off the coasts of Scotland and England, and wildfire response missions.

Challenge

Windracers needed to scale up production and accelerate time to market in response to growing customer demand.
Ocean water, decorative.
  1. Windracers needed to increase manufacturing capacity to keep up with rising demand
  2. Rapid delivery was essential to meet customer expectations and mission timelines
  3. Scaling had to be achieved without compromising design, manufacturing, or supply chain efficiency
  4. Growing global demand required a significant reduction in build and delivery times

Solution

Born in the white heat of Formula 1™, accelerating product delivery is second nature to the engineers and data scientists at PurpleSector.

Windracers partnered with PurpleSector to enhance and develop processes for critical delivery functions, including design, global supply chain management, manufacturing and project leadership.

Engineers testing a sustainable marine powertrain system designed for reduced emissions and faster delivery.
A sustainable marine powertrain system designed for reduced emissions and faster delivery.

Results

Windracers ULTRA build time reduced dramatically, enabling them to meet customer needs ahead of schedule and at scale.

PurpleSector’s approach is now embedded within the organisation, enabling Windracers to grow in size and capability. Designed and manufactured in the UK, Windracers ULTRA has now flown in Antarctica, North America, the UK and Europe, and will soon operate in Africa.

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Services

Our Services

We deploy F1™ - derived tools, technologies and techniques to help organisations operate like an F1™ team. Our goal is to build the in-house capability for clients to solve challenges, uncover opportunities and deliver performance gains at race-pace.

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Digitally Observed Insights

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Rapid Physical Engineering

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Dynamic Process Control

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